Telehandler Safety Tips and Trends

April 21, 2025
To operate telehandlers safely, many of the same principles should be followed as with mobile elevating work platforms, especially when telehandlers raise platforms with workers in them.

Operating telehandlers and aerial lifts requires proper training, awareness, and adherence to safety protocols to prevent accidents and injuries. Here are some key safety tips:

1. Pre-Operation Inspection

  • Conduct a thorough walkaround inspection before each use.
  • Check for leaks, tire damage, loose or missing parts, and any structural damage.
  • Ensure all safety decals and load charts are visible and legible.
  • Test brakes, steering, horn, lights, and emergency stop functions.

2. Load Handling & Stability

  • Always refer to the load chart to ensure the machine can safely handle the load.
  • Distribute weight evenly and secure loads to prevent shifting.
  • Never exceed the machine’s rated capacity—overloading increases the risk of tip-overs.
  • Avoid sudden movements when lifting or lowering a load.

3. Safe Operation & Maneuvering

  • Keep a safe distance from overhead hazards, such as power lines.
  • Maintain firm, level ground whenever possible; avoid operating on steep inclines.
  • Use three points of contact when entering and exiting the machine.
  • Do not travel with an elevated load; always keep it as low as possible.
  • Be aware of pedestrians and other equipment in the work zone.

4. Proper Use of Attachments

  • Only use manufacturer-approved attachments.
  • Verify that attachments are securely locked in place before operation.
  • Adjust load calculations when using different attachments, such as forks or buckets.

5. Fall Protection for Aerial Lifts

  • Always wear a harness and lanyard when required by regulations.
  • Never stand on the guardrails or use makeshift platforms.
  • Ensure the platform is stable before raising or lowering.
  • Only operate aerial lifts on firm, level surfaces to prevent tip-overs.

6. Emergency Preparedness

  • Know the location of emergency shutoffs and controls.
  • Ensure operators and ground personnel have proper communication methods.
  • In case of machine failure, follow lockout/tagout procedures before performing maintenance.

By following these safety best practices, operators and crews can significantly reduce the risk of accidents and create a safer work environment.